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This dashboard on manufacturing downtime offers insights into areas that need improvement to enhance overall efficiency. Here are the key points:
Current Efficiency:
The overall line efficiency is at 64%. Mac has the lowest efficiency (61%), indicating a need for targeted attention.
Five main factors account for 80% of the downtime: Machine adjustment, Machine failure, Inventory shortage, Batch change, Batch coding error.
Three out of the five primary downtime factors are related to operator error.
Specific areas of focus: Machine adjustment for all operators, Batch change adjustment, especially for Mac.
Recommendations:
Training: Provide sessions on machine adjustments for all operators and specialized training on batch changes for Mac.
Preventive Maintenance: Introduce a preventive maintenance program for machinery to reduce failures.
Inventory Monitoring: Keep close tabs on inventory levels to avoid shortages.